Made in the USA  •  Custom cut to your exact size  •  Questions? Call 866‑672‑FOAM (3626)
Trusted since the 1940s

Fix the sag.
Save the sofa.

Don't replace your couch — replace the foam. Premium American-made foam, custom cut to your exact cushion size, delivered to your door for a fraction of the cost of new furniture.

✓ 15 foam types   ✓ Lasts up to 10 years   ✓ Real people answer the phone

Comfortable fabric sofa with fresh, plump cushions in a bright living room
Custom cutto the half inch
Made in USAlasts up to 10 years
80+ Yearsserving customers since the 1940s
15 Foam Typesfor every project & budget
100% USAAmerican-manufactured foam
Any Shapesquares, circles, L‑shapes & more

Start with your shape

Pick the shape of your cushion, enter your measurements, and we'll cut it to fit. Add a half inch to each dimension for a snug, plump fit.

Get an instant quote

Square & rectangle cushions — enter your measurements and watch the price update as you type.

How to measure

WIDTH THICK DEPTH
  1. Unzip the cover and take the old foam out.
  2. Measure from the inside seams — width, depth, and thickness in inches.
  3. Add a half inch to each measurement for a full, plump fit.
  4. Enter decimals, not fractions — 24.5, not 24½.
Tip: Foam compresses during shipping and relaxes when unpacked — the extra half inch is what makes cushions look brand new.
Your price
$—
✓ This is a design preview — the cart and secure checkout are built in the full project, using BuyFoam's real price sheet.

Preview pricing shown for demonstration. Final prices come from BuyFoam's current rate card.

Find your perfect foam

From cloud-soft toppers to extra-firm bench seats — filter by feel to see which foam fits your project.

XL-18

Soft

Our softest replacement foam — a gentle, plush feel that's easy to sink into.

Best for: back cushions, mattress toppers, decorative pillows

XL-28

Medium-Soft

Similar to XL-18 with a bit more body. Soft comfort with better recovery.

Best for: back cushions, toppers, lightly-used furniture

HR-33

Medium

The "Cadillac of Foam." High-resilience comfort with durability and great support.

Best for: everyday cushions, chairs, benches, mattresses

XL-48

Extra Firm

Our firmest everyday foam. Maximum support with minimal give.

Best for: bar stools, kitchen seats, exercise benches, bay windows

Charcoal Foam

Specialty

Dense protective foam that cradles valuables and absorbs impact.

Best for: camera cases, gun cases, custom packaging

Boat Foam

Outdoor

Open-cell outdoor foam — more comfortable than closed cell, built for the elements.

Best for: boat cushions, boat mattresses, patio furniture

…and 8 more

15 Total

Not sure which type suits your project? Call us — a real person will help you choose the right foam, free.

Talk to a foam expert: 866-672-3626

New cushions in 4 easy steps

Thousands of customers have restuffed their own furniture — no upholstery experience needed.

1

Measure your cushion

Unzip the cover and measure the old foam. Add a half inch to each dimension for a full, plump fit.

2

Choose your foam

Pick a firmness that fits how the cushion is used. Not sure? Our videos and phone experts make it easy.

3

We cut it to size

Every order is custom measured and cut in the USA, then compressed and shipped to your door in 7–10 days.

4

Stuff & enjoy

Slide the new foam into your existing cover and enjoy furniture that looks and feels brand new.

⚡ Need it fast? Add our Speed Pass service and your custom-cut order ships within 24 hours.

Customers love their "new" furniture

Every week we hear from people who saved their sofa — and hundreds of dollars.

★★★★★

"You saved our couch! It took a little time but we saved a ton of money restuffing our sofa ourselves."

— Marianne M.
★★★★★

"I cannot believe how easy it was to replace the cushions in our loveseat. And for less than $100 in foam, my loveseat looks and feels like new."

— Mandy
★★★★★

"I had no idea what type of foam to use for our vintage sofa, but John really took the time to help me. It's nice to know some companies still understand what customer service means."

Put the cushion back in your life

Is your sofa, loveseat, recliner, or mattress sagging and lifeless? Don't throw it out — enjoy years more use with custom-cut replacement foam.

Start My Custom Order Or call us: 866-672-FOAM (3626)